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Home / Issues / № 2, 2013

Materials of the conference "EDUCATION AND SCIENCE WITHOUT BORDERS"

ACCELERATED METHOD TO FORCAST THE PARAMETERS OF METAL MATERIALS FATIGUE RESISTANCE WITH CONSIDERATION OF REPEATED LOADING FREQUENCY
Mylnikov V.V.

Effective engineering and safe use maintenance of various technical objects require precise knowledge of the materials’ fatigue resistance figures in order to set permissible operating loads and to estimate the remaining assets correctly. At the same time high sensitivity of the fatigue resistance figures to current factors, one of which we consider to be repeated loading frequency (ω), makes the set aim of forecasting the materials’ behavior at repeated loading considerably more complicated, then, for instance, in case of constant loading action.

By the figures of fatigue resistance we understand the slope of left branch of fatigue curve (tgαw) and quantitative value of materials surface damaging.(Ф)

In a number of cases the frequency of repeated loading (ω) considerably influences the fatigue resistance figures [1-2]. It is established, that frequency increase of repeated loadings as well as mitigation of stress state scheme (revolving specimen curve deformation) leads to substantial reduction of left branch inclination of fatigue curve (figure tgαw), id est to advance of fatigue resistance. The advance of fatigue resistance figures (tgαw) is connected with increase in lasting quality of the surface layers of specimen (parts), which reduce fatigue damaging of the surface proper (Ф).

The research conducted allowed to obtain new characteristics, defining lasting quality and durability of the specimen (parts). Experimental data were processed so, that when ω = const, the average figure tgαw was defined, then the relations tgαw =f(ω) were created. Computer processing of data showed, that the first group data can be arranged as a straight line (pic.1, a), and the second group data can be arranged as a sort of a curve (pic. 1, b)

а) b)

Pic. 1. Relation of fatigue resistance figures tgαw to repeated loading frequency (ω): a- first group of materials, b – second group of materials

In the first case we can see reduction of fatigue resistance with increase in figure ω, in the second – we see the advance of fatigue resistance. However, we need to consider, that the figure tgαw is directly connected to the surface damaging (Ф), and in both groups of fine metals we see that the increase of figure (Ф) causes increase of tgαw [1-2]. We have obtained mathematical relation of the following type:

tg αw=0,0356 ln ω + 0,065 referring to the first group of materials;

tg αw=0,262 ω-0,1301 referring to the second group of materials.

Basing on the obtained experimental data we have developed the method of forecasting lasting quality and durability of constructional materials. With a knowledge of the repeated loading frequency , as in pic.1 we can define the fatigue resistance figure tg αw . As a result we obtain two figures of the parameter tg αw for the 1st and the 2nd group of materials. Using the figure tg αw and the relation of this figure to the parameter χ, relation to be obtained from the experimental research, we take down two figures of the parameter , where– is stress, corresponding to the durability N=106 of cycles. The data to single tearing of specimen allow to know the durability point (σв) and to precise the figures χ and . Using the graphical relations tgαw – we can create the left branch of the forecasted curve of fatigue. Further, using the research paper, we find the bending point of the forecasted curve of fatigue [1].

Consequently, we obtain an express-method of accelerated creation of the constructional material specimen fatigue curve, when there is a knowledge of the repeated loading frequency figure (ω) and material durability point (σв). In this manner we can forecast the fatigue curve of a required part and thus considerably save time and cost of their production, the most important parts to be tested considering this forecast.



References:
1. Myl'nikov V.V., Shetulov D.I., Chernyshov E.A. Variation in faktors of fatigue resistance for som pure metals as a function of the freguensy of loading sycles // Russian Journal of Non-ferrous metals. 2010, Vol. 51, No. 3, pp. 237–242.

2. Myl'nikov V.V., Shetulov D.I., Chernyshov E.A. Investigation into the Surface Damage of Pure Metals Allowing for the Cyclic Loading Frequency // Russian Journal of Non Ferrous Metals, 2013, Vol. 54, No. 3, pp. 229–233.



Bibliographic reference

Mylnikov V.V. ACCELERATED METHOD TO FORCAST THE PARAMETERS OF METAL MATERIALS FATIGUE RESISTANCE WITH CONSIDERATION OF REPEATED LOADING FREQUENCY. International Journal Of Applied And Fundamental Research. – 2013. – № 2 –
URL: www.science-sd.com/455-24311 (29.03.2024).